Highly demanded in the industry our AAC Bricks Manufacturing Machines are highly acknowledged for their durability, current technologies and low upkeep. These machines are manufactured with high end technology and have been refined in highly thermal insulating concrete-based materials, which are useful for both internal and external construction. Apart from the insulating capacity of these machines, these AAC Bricks Manufacturing Machines have quick and easy installations. The materials can be cut, sanded and routed to size on site using band saws, drills, standard carbon steel, hand saws.
BRIEF PRODUCTION PROCESS
COAL FLY ASH:
Coal Fly ash will be moved to the slurry making ponds by using the wheel loaders and water would be added to it so that it can be stocked and is fit to be utilized.
The powder will conveyed into the lime powder silo for the storage purpose and can be used by bucket elevators after it is prepared for the factory.
While fixing the slurry, needed symmetry of stored gypsum would be added into the slurry pond.
The cement will get transferred into plants by tank trucks and is instantly streamed into the cement silo, being ready for the utilization.
ALUMINUM POWDER PAST:
The Aluminum Powder Past bought in bag will be stocked in the storage-space. During the time of its use it would be in the propulsion till the second floor of the dealing building. The material after being measured, would be added into aluminum to bring forth 5% suspecting liquid.
SCRAPE AND WASTE SLURRY:
The waste cleaning water present in the casting machines is swarmed to ball mill in order to use it as grinding water. To prepare the slurry the scrape and cutting machines will be used.
BATCHING, MIXING, CASTING:
Coal Fly ash will be transmitted to electronic scale in the collection building, for the measurement. As the slurry denseness compasses the batching requirements, the control system will flip the pump so as to stop pumping slurry. The slurry will be discharged into casting mixer immediately. Cement and Lime will move to the electronic scales by single screw conveyers in the batching building at the bottommost of the silos. After the measurement, the needful quantity will be accounted to casting mixer by the use of screw conveyers. Aluminum powder's measurement will be hand-operated and then it would be added into aluminum mixer so as to set up suspending liquid. The liquid will be immediately added into the casting mixers. The temperature of the slurry should be kept up at the needed temperature before it gets coasted. The mould will finally be moved to the end of the casting mixer by ferry cars.
CUTTING AND GROUPING:
Green blocks acquire the postulated strength after the process of pre-curing and then it would be taken away to the machine in the cutting section using the cranes. After the process gets completed, mould would be removed and the green blocks will get their requisite size and shape. After the cutting process, the green blocks with the bottom plates will be transferred to the curing trolleys for the grouping purpose. With an absolute of 14 pieces of green Blocks and seven trolleys for each autoclave.
AUTOCLAVED AND FINISHED PRODUCT:
After the grouping of Green Blocks, these will be transferred for curing to autoclave, through windlass. The entire process of curing is of about 12Hours, and1.2Mpa pressure is compulsory. After the curing activity the product would be taken out from the autoclave and will be kept in the storehouse.
THE BOTTOM PLATE RETURNING, COMBINING WITH MOULD AND OILING:
The trolleys will be pulled up by the cranes to the returning rail and then it will be moved to the cutting machines. For the purpose of cleaning and oiling, mould would be moved back to the mould returning lines.